Refine rendering and packing logic

README.md

@@ -44,6 +44,7 @@ The final PDF is written to `print/`. Temporary rendered images are written to `
 - `--render-only`: render card and board PNGs, but skip page PNGs and PDF creation. Default: off.
 - `--output NAME`: write the PDF as `print/NAME`; `.pdf` is added if missing. Default filename: `blockminers_printable.pdf`.
 - `--rent-raised N`: print `N` copies of `Rent raised` and matching backs. Default: `3`.
+- `--text-supersampling N`: render text at `N` times final resolution before downscaling. Default: `3`.
 - `--keep-temp`: keep `print/temp/` after PDF creation. Default: delete temp files after PDF creation.
 - `--starter-colors {separate,same}`: use separate starter badge colors or one repeated color per starter deck. Default: `separate`.
 

scripts/assets.py

@@ -94,12 +94,6 @@ def cover_resize(img: Image.Image, size: tuple[int, int]) -> Image.Image:
     return resized.crop((left, top, left + target_w, top + target_h))
 
 
-def render_work_scale(meta: dict, target_size: tuple[int, int]) -> float:
-    sx = target_size[0] / float(meta["cardWidth"])
-    sy = target_size[1] / float(meta["cardHeight"])
-    return max(2.0, sx, sy)
-
-
 def meta_unit_scale(meta: dict) -> float:
     return float(meta.get("cardWidth", 825)) / 825.0
 

scripts/boards.py

@@ -1,6 +1,5 @@
 from pathlib import Path
 
-from .assets import load_json, load_rgb
 from .settings import BOARD_DECK, DECKS_DIR, BuildConfig
 
 ORIGINAL_BOARD_MM = (88.9, 139.7)
@@ -45,17 +44,6 @@ def board_target_mm_for_mode(
 
     return BOARD_SIZE_OPTIONS_MM.get(board_mode, ORIGINAL_BOARD_MM)
 
-
-def board_aspect_ratio(board_path: Path) -> float:
-    deck_json = board_path.parent / "deck.json"
-    if deck_json.exists():
-        meta = load_json(deck_json)
-        if meta.get("cardWidth") and meta.get("cardHeight"):
-            return float(meta["cardWidth"]) / float(meta["cardHeight"])
-    with load_rgb(board_path) as img:
-        return img.width / img.height
-
-
 def board_target_mm(board_path: Path, config: BuildConfig) -> tuple[float, float]:
     return board_target_mm_for_mode(board_path, config.board_mode, config.board_custom_mm)
 
@@ -78,15 +66,3 @@ def board_size_fits_paper(
         if not (fits_upright or fits_rotated):
             return False
     return True
-
-
-def board_mode_fits_paper(board_mode: str, paper_mm: tuple[float, float], margin_mm: float) -> bool:
-    return board_size_fits_paper(board_mode, None, paper_mm, margin_mm)
-
-
-def crop_board_bleed(img):
-    target_w = round(img.width * (3.5 / 3.75))
-    target_h = round(img.height * (5.5 / 5.75))
-    left = max(0, (img.width - target_w) // 2)
-    top = max(0, (img.height - target_h) // 2)
-    return img.crop((left, top, left + target_w, top + target_h))

scripts/cards.py

@@ -1,26 +1,27 @@
+import math
 import shutil
 from concurrent.futures import ProcessPoolExecutor
 from pathlib import Path
 
-from PIL import Image, ImageChops, ImageDraw
+from PIL import Image, ImageDraw
 
-from .assets import cover_resize, find_art_for_json, hex_color, load_json, load_rgb, meta_unit_scale, render_work_scale, safe_name, save_temp_png
+from .assets import cover_resize, find_art_for_json, hex_color, load_json, load_rgb, meta_unit_scale, safe_name, save_temp_png
-from .boards import board_target_mm, crop_board_bleed
+from .boards import board_target_mm
 from .settings import (
-    BASE_CARD_SIZE,
     BASEMENT_SINGLE_STARTER_COLOR,
     BOARD_DECK,
     CARD_DECKS,
     CHARACTER_DECK,
-    CHARACTER_EDGE_REPLACE_PX,
     CHECK_COLORS,
+    DEFAULT_SOURCE_CROP_PX,
+    DECK_GROUPS,
     DECKS_DIR,
     FIXED_CROP,
     OFFICE_SINGLE_STARTER_COLOR,
     PLAYER_COLORS,
     RENDER_DIR,
-    SIDE_EDGE_REPLACE_BANDS,
     STARTER_DECKS,
+    TITLE_WIDTH_LIMITS,
     TOP_BOTTOM_EDGE_REPLACE_PX,
     BuildConfig,
     PrintItem,
@@ -39,7 +40,6 @@ from .text import (
     text_line_height,
     th,
     title_font_for_target_width,
-    title_width_limit,
     transformed_text_area,
     tw,
     tx,
@@ -82,26 +82,13 @@ def draw_banner_text(
 def draw_banner(
     image: Image.Image,
     meta: dict,
-    text: str,
     y_offset: int,
     fill: tuple[int, int, int],
-    text_color: tuple[int, int, int] | None = None,
-    draw_text: bool = True,
 ) -> None:
     draw_banner_shape(image, meta, y_offset, fill)
-    if not draw_text:
-        return
-    color = text_color or hex_color(meta.get("foregroundColor"), "#ffffff")
-    font = FONTS.title(int(meta.get("titleFontSize") or meta.get("fontSize") or 32))
-    scale = meta_unit_scale(meta)
-    x = int(meta["checkOffsetX"])
-    y = int(meta["checkOffsetY"]) + y_offset
-    w = int(meta["checkWidth"])
-    h = int(meta["checkHeight"])
-    draw_text_box(image, text, (x + round(50 * scale), y, w, h), font, color, 0.0, 0.5, paragraph_margin=0)
 
 
-def draw_starter_banner(image: Image.Image, meta: dict, y_offset: int, color: str, draw_text: bool = True) -> None:
+def draw_starter_banner(image: Image.Image, meta: dict, y_offset: int, color: str) -> None:
     draw = ImageDraw.Draw(image)
     scale = meta_unit_scale(meta)
     x = int(meta["checkOffsetX"])
@@ -110,14 +97,193 @@ def draw_starter_banner(image: Image.Image, meta: dict, y_offset: int, color: st
     h = int(meta["checkHeight"])
     black = (0, 0, 0)
     banner = hex_color(color)
-    draw_banner(image, meta, "STARTER", y_offset, black, text_color=(255, 255, 255), draw_text=draw_text)
+    draw_banner(image, meta, y_offset, black)
     draw_polygon(draw, [(x * 2 + w - round(32 * scale), y), (x * 2 + w - round(26 * scale), y), (x + w, y + h), (x + w - round(6 * scale), y + h)], banner)
     draw_polygon(draw, [(x * 2 + w - round(50 * scale), y), (x * 2 + w - round(38 * scale), y), (x + w - round(12 * scale), y + h), (x + w - round(24 * scale), y + h)], banner)
     draw_polygon(draw, [(x, y), (x * 2 + w - round(30 * scale), y), (x * 2 + w - round(30 * scale), y + round(4 * scale)), (x, y + round(4 * scale))], banner)
-    if not draw_text:
+
-        return
+
-    font = FONTS.title(int(meta.get("titleFontSize") or meta.get("fontSize") or 32))
+def card_source_crop(config: BuildConfig) -> tuple[float, float, float, float]:
-    draw_text_box(image, "STARTER", (x + round(50 * scale), y, w, h), font, (255, 255, 255), 0.0, 0.5, paragraph_margin=0)
+    if config.crop_black_borders:
+        return tuple(float(value) for value in FIXED_CROP)
+    crop = float(DEFAULT_SOURCE_CROP_PX)
+    return crop, crop, crop, crop
+
+
+def board_source_crop() -> tuple[float, float, float, float]:
+    crop = float(DEFAULT_SOURCE_CROP_PX)
+    return crop, crop, crop, crop
+
+
+def bleed_px(config: BuildConfig) -> int:
+    return mm_to_px(config.bleed_mm, config.dpi)
+
+
+def replace_source_dirty_pixels(img: Image.Image, crop: tuple[float, float, float, float]) -> Image.Image:
+    out = img.copy()
+    width, height = out.size
+    left_crop, top_crop, right_crop, bottom_crop = crop
+    crop_height = height - top_crop - bottom_crop
+
+    top_ref = min(height - 1, math.ceil(top_crop) + TOP_BOTTOM_EDGE_REPLACE_PX)
+    if top_ref > 0:
+        row = out.crop((0, top_ref, width, top_ref + 1))
+        for y in range(0, top_ref):
+            out.paste(row, (0, y))
+
+    bottom_ref = max(0, height - math.ceil(bottom_crop) - TOP_BOTTOM_EDGE_REPLACE_PX - 1)
+    if bottom_ref < height - 1:
+        row = out.crop((0, bottom_ref, width, bottom_ref + 1))
+        for y in range(bottom_ref + 1, height):
+            out.paste(row, (0, y))
+
+    dirty_pixels_by_segment = [10, 3, 1, 3, 10]
+    transitions = [0]
+    for index in range(1, len(dirty_pixels_by_segment)):
+        transitions.append(round(top_crop + crop_height * index / len(dirty_pixels_by_segment)))
+    transitions.append(height)
+
+    for index, dirty_pixels in enumerate(dirty_pixels_by_segment):
+        segment_top = max(0, transitions[index])
+        segment_bottom = min(height, transitions[index + 1])
+        if segment_bottom <= segment_top:
+            continue
+        ref_left = min(width - 1, math.ceil(left_crop) + dirty_pixels)
+        ref_right = max(0, width - math.ceil(right_crop) - dirty_pixels - 1)
+        left_strip = out.crop((ref_left, segment_top, ref_left + 1, segment_bottom)).resize((ref_left, segment_bottom - segment_top))
+        right_width = width - ref_right - 1
+        if ref_left > 0:
+            out.paste(left_strip, (0, segment_top))
+        if right_width > 0:
+            right_strip = out.crop((ref_right, segment_top, ref_right + 1, segment_bottom)).resize((right_width, segment_bottom - segment_top))
+            out.paste(right_strip, (ref_right + 1, segment_top))
+
+    return out
+
+
+def transformed_print_image(
+    source: Image.Image,
+    target_size: tuple[int, int],
+    config: BuildConfig,
+    crop: tuple[float, float, float, float],
+) -> tuple[Image.Image, int]:
+    target_w, target_h = target_size
+    left_crop, top_crop, right_crop, bottom_crop = crop
+    crop_w = float(source.width) - left_crop - right_crop
+    crop_h = float(source.height) - top_crop - bottom_crop
+    sx = float(target_w) / crop_w
+    sy = float(target_h) / crop_h
+    bleed = bleed_px(config)
+    source_bleed_x = float(bleed) / sx
+    source_bleed_y = float(bleed) / sy
+    bleed_left = left_crop - source_bleed_x
+    bleed_top = top_crop - source_bleed_y
+    bleed_right = left_crop + crop_w + source_bleed_x
+    bleed_bottom = top_crop + crop_h + source_bleed_y
+    full_size = (target_w + 2 * bleed, target_h + 2 * bleed)
+    transformed = source.convert("RGB").transform(
+        full_size,
+        Image.Transform.EXTENT,
+        (bleed_left, bleed_top, bleed_right, bleed_bottom),
+        Image.Resampling.BICUBIC,
+    )
+    return transformed, bleed
+
+
+def text_layout_for_full_bleed(meta: dict, target_size: tuple[int, int], crop: tuple[float, float, float, float], config: BuildConfig) -> tuple[dict, int]:
+    target_w, target_h = target_size
+    left_crop, top_crop, right_crop, bottom_crop = crop
+    crop_w = float(meta["cardWidth"]) - left_crop - right_crop
+    crop_h = float(meta["cardHeight"]) - top_crop - bottom_crop
+    sx = float(target_w) / crop_w
+    sy = float(target_h) / crop_h
+    bleed = bleed_px(config)
+    bleed_left = left_crop - float(bleed) / sx
+    bleed_top = top_crop - float(bleed) / sy
+    ss = config.text_supersampling
+    layout = standard_text_layout(
+        meta,
+        (target_w + 2 * bleed, target_h + 2 * bleed),
+        False,
+        crop_box=(bleed_left, bleed_top, 0.0, 0.0),
+        scale=(sx * ss, sy * ss),
+    )
+    layout["target_w"] = (target_w + 2 * bleed) * ss
+    layout["target_h"] = (target_h + 2 * bleed) * ss
+    layout["crop_w"] = crop_w
+    layout["crop_h"] = crop_h
+    return layout, bleed
+
+
+def draw_corner_bleed_marks(img: Image.Image, config: BuildConfig, group: str, is_character: bool) -> Image.Image:
+    bleed = bleed_px(config)
+    if bleed <= 0:
+        return img
+    out = img.copy()
+    draw = ImageDraw.Draw(out)
+    size = 2 * bleed
+    if out.width < size or out.height < size:
+        return out
+
+    def color_for(corner: str) -> tuple[int, int, int]:
+        if is_character or not config.crop_black_borders:
+            return (255, 255, 255)
+        return (0, 0, 0) if corner.startswith("top") else (255, 255, 255)
+
+    w, h = out.size
+    b = bleed
+
+    def fill_top_left(color: tuple[int, int, int]) -> None:
+        draw.rectangle((0, 0, 2 * b - 1, b - 1), fill=color)
+        draw.rectangle((0, b, b - 1, 2 * b - 1), fill=color)
+        for y in range(b):
+            draw.line((b, b + y, 2 * b - y - 1, b + y), fill=color)
+
+    def fill_top_right(color: tuple[int, int, int]) -> None:
+        draw.rectangle((w - 2 * b, 0, w - 1, b - 1), fill=color)
+        draw.rectangle((w - b, b, w - 1, 2 * b - 1), fill=color)
+        for y in range(b):
+            draw.line((w - 2 * b + y, b + y, w - b - 1, b + y), fill=color)
+
+    def fill_bottom_left(color: tuple[int, int, int]) -> None:
+        draw.rectangle((0, h - b, 2 * b - 1, h - 1), fill=color)
+        draw.rectangle((0, h - 2 * b, b - 1, h - b - 1), fill=color)
+        for y in range(b):
+            draw.line((b, h - 2 * b + y, b + y, h - 2 * b + y), fill=color)
+
+    def fill_bottom_right(color: tuple[int, int, int]) -> None:
+        draw.rectangle((w - 2 * b, h - b, w - 1, h - 1), fill=color)
+        draw.rectangle((w - b, h - 2 * b, w - 1, h - b - 1), fill=color)
+        for y in range(b):
+            draw.line((w - b - 1 - y, h - 2 * b + y, w - b - 1, h - 2 * b + y), fill=color)
+
+    for corner, fill in (
+        ("top_left", fill_top_left),
+        ("top_right", fill_top_right),
+        ("bottom_left", fill_bottom_left),
+        ("bottom_right", fill_bottom_right),
+    ):
+        fill(color_for(corner))
+    return out
+
+
+def split_face_from_bleed(full: Image.Image, target_size: tuple[int, int], bleed: int) -> Image.Image:
+    return full.crop((bleed, bleed, bleed + target_size[0], bleed + target_size[1]))
+
+
+def save_print_images(
+    full: Image.Image,
+    face_out: Path,
+    bleed_out: Path,
+    target_size: tuple[int, int],
+    bleed: int,
+    config: BuildConfig,
+) -> None:
+    face = split_face_from_bleed(full, target_size, bleed)
+    face_out.parent.mkdir(parents=True, exist_ok=True)
+    bleed_out.parent.mkdir(parents=True, exist_ok=True)
+    save_temp_png(face, face_out, config.dpi)
+    save_temp_png(full, bleed_out, config.dpi)
 
 
 def render_card_image(
@@ -127,9 +293,10 @@ def render_card_image(
     front_template: Image.Image,
     starter_color: str | None,
     target_size: tuple[int, int],
-    crop_edges_before_text: bool = False,
+    config: BuildConfig,
 ) -> Image.Image:
-    layout = standard_text_layout(meta, target_size, crop_edges_before_text)
+    crop = card_source_crop(config)
+    layout, _ = text_layout_for_full_bleed(meta, target_size, crop, config)
     source_canvas = Image.new("RGB", (int(meta["cardWidth"]), int(meta["cardHeight"])), (0, 0, 0)).convert("RGBA")
     banner_texts: list[tuple[str, int, tuple[int, int, int]]] = []
 
@@ -140,11 +307,11 @@ def render_card_image(
 
     check_offset = 0
     if starter_color is not None:
-        draw_starter_banner(source_canvas, meta, check_offset, starter_color, draw_text=False)
+        draw_starter_banner(source_canvas, meta, check_offset, starter_color)
         banner_texts.append(("STARTER", check_offset, (255, 255, 255)))
         check_offset += round(10 * meta_unit_scale(meta)) + int(meta["checkHeight"])
     if card.get("encounterThreshold") is not None:
-        draw_banner(source_canvas, meta, f"Threat {card['encounterThreshold']}", check_offset, hex_color("#ead500"), draw_text=False)
+        draw_banner(source_canvas, meta, check_offset, hex_color("#ead500"))
         banner_texts.append((f"Threat {card['encounterThreshold']}", check_offset, hex_color(meta.get("foregroundColor"), "#ffffff")))
         check_offset += round(10 * meta_unit_scale(meta)) + int(meta["checkHeight"])
     if card.get("checkLevel") is not None and card.get("checkType") is not None:
@@ -152,36 +319,40 @@ def render_card_image(
         draw_banner(
             source_canvas,
             meta,
-            f"{card['checkType']} {card['checkLevel']}",
             check_offset,
             check_color,
-            draw_text=False,
         )
         banner_texts.append((f"{card['checkType']} {card['checkLevel']}", check_offset, hex_color(meta.get("foregroundColor"), "#ffffff")))
         check_offset += round(10 * meta_unit_scale(meta)) + int(meta["checkHeight"])
     if card.get("type") == "VIRUS":
-        draw_banner(source_canvas, meta, "VIRUS", check_offset, (255, 255, 255), text_color=hex_color(meta.get("foregroundColor"), "#000000"), draw_text=False)
+        draw_banner(source_canvas, meta, check_offset, (255, 255, 255))
         banner_texts.append(("VIRUS", check_offset, hex_color(meta.get("foregroundColor"), "#000000")))
 
     source_canvas.alpha_composite(front_template.convert("RGBA"), (0, 0))
 
-    if crop_edges_before_text:
+    source_without_text = source_canvas.convert("RGB")
-        canvas = replace_standard_card_edges(fixed_crop_card(source_canvas)).convert("RGBA")
+    if config.crop_black_borders:
-    else:
+        source_without_text = replace_source_dirty_pixels(source_without_text, crop)
-        canvas = source_canvas
+    if config.gamma_enabled:
-    canvas = canvas.convert("RGB").resize(target_size, Image.Resampling.LANCZOS).convert("RGBA")
+        source_without_text = apply_gamma(source_without_text, config.gamma, config.black_point)
+    canvas, _ = transformed_print_image(source_without_text, target_size, config, crop)
+    canvas = canvas.convert("RGBA")
+    ss = config.text_supersampling
+    text_layer = Image.new("RGBA", (canvas.width * ss, canvas.height * ss), (0, 0, 0, 0))
 
     for banner_text, y_offset, text_color in banner_texts:
-        draw_banner_text(canvas, meta, layout, banner_text, y_offset, text_color)
+        draw_banner_text(text_layer, meta, layout, banner_text, y_offset, text_color)
 
     title = card.get("title")
     if title:
-        max_title_width = tw(layout, title_width_limit(deck_dir, meta))
+        group = DECK_GROUPS.get(deck_dir.name, "")
+        ratio = TITLE_WIDTH_LIMITS.get(group, 0.94)
+        max_title_width = math.floor(float(layout["crop_w"]) * layout["sx"] * ratio)
         font = title_font_for_target_width(str(title), meta, layout["sy"], max_title_width)
         title_color = hex_color(meta.get("titleColor"), "#000000")
         title_y = ty(layout, int(meta["titleOffset"]))
         title_box_h = th(layout, 16)
-        draw_text_box(canvas, title, (0, title_y, target_size[0], title_box_h), font, title_color, 0.5, 0.5, 0, 0)
+        draw_text_box(text_layer, title, (0, title_y, text_layer.width, title_box_h), font, title_color, 0.5, 0.5, 0, 0)
 
     fg = hex_color(meta.get("foregroundColor"), "#ffffff")
     text_left = int(meta["textPadding"])
@@ -194,10 +365,12 @@ def render_card_image(
     flavour_text = format_flavour_text(card.get("flavourText"))
     body_text = format_card_text(card.get("text"))
     if body_text or flavour_text:
-        body_font = FONTS.text(font_size_y(layout, int(meta.get("fontSize") or 32)))
+        body_source_size = int(meta.get("fontSize") or 32)
-        flavour_font = FONTS.text(font_size_y(layout, int(meta.get("flavourTextFontSize") or 24)))
+        flavour_source_size = int(meta.get("flavourTextFontSize") or 24)
+        body_font = FONTS.text(font_size_y(layout, body_source_size), body_source_size)
+        flavour_font = FONTS.text(font_size_y(layout, flavour_source_size), flavour_source_size)
         draw_body_and_flavour_text(
-            canvas,
+            text_layer,
             body_text,
             flavour_text,
             (text_x, text_y, text_w, text_h),
@@ -209,13 +382,13 @@ def render_card_image(
             flavour_bottom_gap=flavour_bottom_gap,
         )
 
-    old_footer_font = FONTS.text(font_size_y(layout, 16))
+    old_footer_font = FONTS.text(font_size_y(layout, 16), 16)
-    small = FONTS.text(font_size_y(layout, 16 * 0.9))
+    small = FONTS.text(font_size_y(layout, 16 * 0.9), 16 * 0.9)
     footer_top_compensation = round((text_line_height(old_footer_font) - text_line_height(small)) / 2)
     footer_y = ty(layout, int(meta["cardHeight"]) - 95) - footer_top_compensation
     if config_project_version := card.get("_project_version"):
         draw_text_box(
-            canvas,
+            text_layer,
             str(config_project_version),
             (
                 tx(layout, int(meta["cardWidth"]) - 252),
@@ -231,7 +404,7 @@ def render_card_image(
         )
     if card.get("credit"):
         draw_text_box(
-            canvas,
+            text_layer,
             str(card["credit"]),
             (
                 tx(layout, 100),
@@ -245,230 +418,12 @@ def render_card_image(
             0.5,
             0,
         )
+    text_layer = text_layer.resize(canvas.size, Image.Resampling.LANCZOS)
+    canvas.alpha_composite(text_layer)
+    canvas = draw_corner_bleed_marks(canvas.convert("RGB"), config, DECK_GROUPS.get(deck_dir.name, ""), False).convert("RGBA")
     return canvas.convert("RGB")
 
 
-def smart_trim(img: Image.Image) -> Image.Image:
-    rgb = img.convert("RGB")
-    diff = ImageChops.difference(rgb, Image.new("RGB", rgb.size, (0, 0, 0)))
-    bbox = diff.getbbox()
-    if bbox is None:
-        return rgb
-    rgb = rgb.crop(bbox)
-
-    def black_fraction_row(image: Image.Image, y: int, x0: int = 0, x1: int | None = None) -> float:
-        x1 = image.width if x1 is None else x1
-        if x1 <= x0:
-            return 0.0
-        pixels = image.crop((x0, y, x1, y + 1)).getdata()
-        return sum(1 for p in pixels if p == (0, 0, 0)) / (x1 - x0)
-
-    def black_fraction_col(image: Image.Image, x: int, y0: int = 0, y1: int | None = None) -> float:
-        y1 = image.height if y1 is None else y1
-        if y1 <= y0:
-            return 0.0
-        pixels = image.crop((x, y0, x + 1, y1)).getdata()
-        return sum(1 for p in pixels if p == (0, 0, 0)) / (y1 - y0)
-
-    changed = True
-    while changed and rgb.width > 1 and rgb.height > 1:
-        changed = False
-        if black_fraction_row(rgb, 0) >= 0.9:
-            rgb = rgb.crop((0, 1, rgb.width, rgb.height))
-            changed = True
-        if rgb.height > 1 and black_fraction_row(rgb, rgb.height - 1) >= 0.9:
-            rgb = rgb.crop((0, 0, rgb.width, rgb.height - 1))
-            changed = True
-
-    changed = True
-    while changed and rgb.width > 1 and rgb.height > 1:
-        changed = False
-        y0 = int(rgb.height * 0.05)
-        y1 = rgb.height - y0
-        if black_fraction_col(rgb, 0, y0, y1) >= 0.05:
-            rgb = rgb.crop((1, 0, rgb.width, rgb.height))
-            changed = True
-        if rgb.width > 1 and black_fraction_col(rgb, rgb.width - 1, y0, y1) >= 0.05:
-            rgb = rgb.crop((0, 0, rgb.width - 1, rgb.height))
-            changed = True
-
-    changed = True
-    while changed and rgb.width > 1 and rgb.height > 1:
-        changed = False
-        x0 = int(rgb.width * 0.05)
-        x1 = rgb.width - x0
-        if black_fraction_row(rgb, 0, x0, x1) >= 0.05:
-            rgb = rgb.crop((0, 1, rgb.width, rgb.height))
-            changed = True
-        if rgb.height > 1 and black_fraction_row(rgb, rgb.height - 1, x0, x1) >= 0.05:
-            rgb = rgb.crop((0, 0, rgb.width, rgb.height - 1))
-            changed = True
-
-    if rgb.height > 1:
-        x0 = int(rgb.width * 0.05)
-        x1 = max(x0 + 1, rgb.width - x0)
-        prev = row_brightness(rgb, 0, x0, x1)
-        cut = 0
-        for y in range(1, rgb.height):
-            current = row_brightness(rgb, y, x0, x1)
-            if current >= prev:
-                cut = y
-                prev = current
-            else:
-                break
-        if cut:
-            rgb = rgb.crop((0, cut, rgb.width, rgb.height))
-
-    return rgb
-
-
-def row_brightness(img: Image.Image, y: int, x0: int, x1: int) -> float:
-    pixels = img.crop((x0, y, x1, y + 1)).getdata()
-    count = max(1, x1 - x0)
-    return sum(0.299 * r + 0.587 * g + 0.114 * b for r, g, b in pixels) / count
-
-
-def scaled_fixed_crop_box(img: Image.Image) -> tuple[int, int, int, int]:
-    sx = img.width / BASE_CARD_SIZE[0]
-    sy = img.height / BASE_CARD_SIZE[1]
-    left = round(FIXED_CROP[0] * sx)
-    top = round(FIXED_CROP[1] * sy)
-    right = img.width - round(FIXED_CROP[2] * sx)
-    bottom = img.height - round(FIXED_CROP[3] * sy)
-    return (left, top, right, bottom)
-
-
-def fixed_crop_card(img: Image.Image) -> Image.Image:
-    return img.convert("RGB").crop(scaled_fixed_crop_box(img))
-
-
-def cropped_card_scale(img: Image.Image) -> float:
-    cropped_base_w = BASE_CARD_SIZE[0] - FIXED_CROP[0] - FIXED_CROP[2]
-    cropped_base_h = BASE_CARD_SIZE[1] - FIXED_CROP[1] - FIXED_CROP[3]
-    return min(img.width / cropped_base_w, img.height / cropped_base_h)
-
-
-def full_card_scale(img: Image.Image) -> float:
-    return min(img.width / BASE_CARD_SIZE[0], img.height / BASE_CARD_SIZE[1])
-
-
-def scaled_card_px(img: Image.Image, px: int) -> int:
-    return max(1, round(px * cropped_card_scale(img)))
-
-
-def scaled_full_card_px(img: Image.Image, px: int) -> int:
-    return max(1, round(px * full_card_scale(img)))
-
-
-def replace_side_edge_band(out: Image.Image, y0: int, y1: int, px: int) -> None:
-    if y1 <= y0 or px <= 0:
-        return
-    px = min(px, out.width // 4)
-    if px <= 0:
-        return
-    out.paste(out.crop((px, y0, px + 1, y1)).resize((px, y1 - y0)), (0, y0))
-    out.paste(out.crop((out.width - px - 1, y0, out.width - px, y1)).resize((px, y1 - y0)), (out.width - px, y0))
-
-
-def replace_standard_card_edges(img: Image.Image) -> Image.Image:
-    out = img.copy()
-    for start, end, band_px in SIDE_EDGE_REPLACE_BANDS:
-        y0 = round(out.height * start)
-        y1 = round(out.height * end)
-        replace_side_edge_band(out, y0, y1, scaled_card_px(out, band_px))
-
-    px = min(scaled_card_px(out, TOP_BOTTOM_EDGE_REPLACE_PX), out.height // 4)
-    if px > 0:
-        out.paste(out.crop((0, px, out.width, px + 1)).resize((out.width, px)), (0, 0))
-        out.paste(out.crop((0, out.height - px - 1, out.width, out.height - px)).resize((out.width, px)), (0, out.height - px))
-
-    return out
-
-
-def replace_uniform_edges(img: Image.Image, px: int) -> Image.Image:
-    px = min(px, img.width // 4, img.height // 4)
-    if px <= 0:
-        return img
-    out = img.copy()
-    out.paste(out.crop((px, 0, px + 1, out.height)).resize((px, out.height)), (0, 0))
-    out.paste(out.crop((out.width - px - 1, 0, out.width - px, out.height)).resize((px, out.height)), (out.width - px, 0))
-    out.paste(out.crop((0, px, out.width, px + 1)).resize((out.width, px)), (0, 0))
-    out.paste(out.crop((0, out.height - px - 1, out.width, out.height - px)).resize((out.width, px)), (0, out.height - px))
-    return out
-
-
-def replace_character_edges(img: Image.Image) -> Image.Image:
-    px = scaled_full_card_px(img, CHARACTER_EDGE_REPLACE_PX)
-    return replace_uniform_edges(img, px)
-
-
-def draw_corner_triangles(img: Image.Image, size: int, color: tuple[int, int, int]) -> Image.Image:
-    size = min(size, img.width // 4, img.height // 4)
-    if size <= 0:
-        return img
-    out = img.copy()
-    draw = ImageDraw.Draw(out)
-    draw.polygon([(0, 0), (size, 0), (0, size)], fill=color)
-    draw.polygon([(out.width - 1, 0), (out.width - 1 - size, 0), (out.width - 1, size)], fill=color)
-    draw.polygon([(0, out.height - 1), (size, out.height - 1), (0, out.height - 1 - size)], fill=color)
-    draw.polygon(
-        [(out.width - 1, out.height - 1), (out.width - 1 - size, out.height - 1), (out.width - 1, out.height - 1 - size)],
-        fill=color,
-    )
-    return out
-
-
-def character_bleed_crop(img: Image.Image, target_size: tuple[int, int], bleed_px: int) -> Image.Image:
-    crop_box = scaled_fixed_crop_box(img)
-    crop_w = crop_box[2] - crop_box[0]
-    crop_h = crop_box[3] - crop_box[1]
-    extra_x = round(bleed_px * crop_w / target_size[0])
-    extra_y = round(bleed_px * crop_h / target_size[1])
-    expanded = (
-        max(0, crop_box[0] - extra_x),
-        max(0, crop_box[1] - extra_y),
-        min(img.width, crop_box[2] + extra_x),
-        min(img.height, crop_box[3] + extra_y),
-    )
-    return img.convert("RGB").crop(expanded).resize(
-        (target_size[0] + 2 * bleed_px, target_size[1] + 2 * bleed_px),
-        Image.Resampling.LANCZOS,
-    )
-
-
-def apply_print_adjustments(
-    img: Image.Image,
-    config: BuildConfig,
-    target_size: tuple[int, int],
-    crop_mode: str = "board",
-) -> Image.Image:
-    out = img.convert("RGB")
-    if crop_mode == "character_card":
-        if config.crop_black_borders:
-            out = fixed_crop_card(out)
-        else:
-            out = replace_character_edges(out)
-    elif crop_mode == "rendered_standard_card":
-        pass
-    elif config.crop_black_borders:
-        if crop_mode == "pre_cropped_standard_card":
-            pass
-        elif crop_mode == "standard_card":
-            out = fixed_crop_card(out)
-            out = replace_standard_card_edges(out)
-        else:
-            out = smart_trim(out)
-    out = out.resize(target_size, Image.Resampling.LANCZOS)
-    if crop_mode in {"rendered_standard_card", "standard_card", "pre_cropped_standard_card", "character_card"}:
-        triangle_color = (0, 0, 0) if config.crop_black_borders else (255, 255, 255)
-        out = draw_corner_triangles(out, mm_to_px(config.bleed_mm, config.dpi), triangle_color)
-    if crop_mode == "board" and config.clean_edge_mm > 0:
-        out = clean_edges(out, mm_to_px(config.clean_edge_mm, config.dpi))
-    if config.gamma_enabled:
-        out = apply_gamma(out, config.gamma, config.black_point)
-    return out
-
-
 def apply_gamma(img: Image.Image, gamma: float, black_point: float) -> Image.Image:
     scale = max(1e-9, 1.0 - black_point)
     lut = []
@@ -478,37 +433,6 @@ def apply_gamma(img: Image.Image, gamma: float, black_point: float) -> Image.Ima
     return img.point(lut * 3)
 
 
-def clean_edges(img: Image.Image, px: int) -> Image.Image:
-    if px <= 0:
-        return img
-    px = min(px, img.width // 4, img.height // 4)
-    if px <= 0:
-        return img
-    out = img.copy()
-    out.paste(out.crop((px, 0, px + 1, out.height)).resize((px, out.height)), (0, 0))
-    out.paste(out.crop((out.width - px - 1, 0, out.width - px, out.height)).resize((px, out.height)), (out.width - px, 0))
-    out.paste(out.crop((0, px, out.width, px + 1)).resize((out.width, px)), (0, 0))
-    out.paste(out.crop((0, out.height - px - 1, out.width, out.height - px)).resize((out.width, px)), (0, out.height - px))
-    return out
-
-
-def make_bleed(img: Image.Image, bleed_px: int) -> Image.Image:
-    if bleed_px <= 0:
-        return img
-    w, h = img.size
-    out = Image.new("RGB", (w + 2 * bleed_px, h + 2 * bleed_px))
-    out.paste(img, (bleed_px, bleed_px))
-    out.paste(img.crop((0, 0, 1, h)).resize((bleed_px, h)), (0, bleed_px))
-    out.paste(img.crop((w - 1, 0, w, h)).resize((bleed_px, h)), (bleed_px + w, bleed_px))
-    out.paste(img.crop((0, 0, w, 1)).resize((w, bleed_px)), (bleed_px, 0))
-    out.paste(img.crop((0, h - 1, w, h)).resize((w, bleed_px)), (bleed_px, bleed_px + h))
-    out.paste(img.crop((0, 0, 1, 1)).resize((bleed_px, bleed_px)), (0, 0))
-    out.paste(img.crop((w - 1, 0, w, 1)).resize((bleed_px, bleed_px)), (bleed_px + w, 0))
-    out.paste(img.crop((0, h - 1, 1, h)).resize((bleed_px, bleed_px)), (0, bleed_px + h))
-    out.paste(img.crop((w - 1, h - 1, w, h)).resize((bleed_px, bleed_px)), (bleed_px + w, bleed_px + h))
-    return out
-
-
 def render_standard_front_job(job: dict) -> Path:
     deck_dir = job["deck_dir"]
     meta = job["meta"]
@@ -517,19 +441,18 @@ def render_standard_front_job(job: dict) -> Path:
     card_px = job["card_px"]
     starter_color = job["starter_color"]
     out = job["out"]
+    bleed_out = job["bleed_out"]
     front_template = load_rgb(deck_dir / "front.png")
-    image = render_card_image(
+    full = render_card_image(
         deck_dir,
         meta,
         card,
         front_template,
         starter_color,
         card_px,
-        crop_edges_before_text=config.crop_black_borders,
+        config,
     )
-    adjusted = apply_print_adjustments(image, config, card_px, "rendered_standard_card")
+    save_print_images(full, out, bleed_out, card_px, bleed_px(config), config)
-    out.parent.mkdir(parents=True, exist_ok=True)
-    save_temp_png(adjusted, out, config.dpi)
     return out
 
 
@@ -547,7 +470,6 @@ def render_sources(config: BuildConfig) -> tuple[list[PrintItem], list[PrintItem
             deck_dir = DECKS_DIR / deck_name
             meta = load_json(deck_dir / "deck.json")
             back_template = load_rgb(deck_dir / "back.png").convert("RGB")
-            work_scale = render_work_scale(meta, card_px)
             deck_cards = sorted(p for p in deck_dir.glob("*.json") if p.name != "deck.json")
             rendered_fronts: list[Path] = []
             front_jobs: list[dict] = []
@@ -561,12 +483,13 @@ def render_sources(config: BuildConfig) -> tuple[list[PrintItem], list[PrintItem
                     copies = config.rent_raised_count
                 is_starter = bool(card.get("isStarter"))
                 colors = starter_colors_for_deck(group, deck_name, meta, config) if is_starter else [None]
-                rendered_by_color: dict[str | None, Path] = {}
+                rendered_by_color: dict[str | None, tuple[Path, Path]] = {}
                 for color_index, starter_color in enumerate(colors):
-                    out = rendered_by_color.get(starter_color)
+                    rendered = rendered_by_color.get(starter_color)
-                    if out is None:
+                    if rendered is None:
                         out = RENDER_DIR / "cards" / group / "fronts" / f"{deck_name}_{safe_name(card.get('title', card_json.stem))}_{color_index}.png"
-                        rendered_by_color[starter_color] = out
+                        bleed_out = RENDER_DIR / "cards" / group / "fronts" / "bleed" / f"{deck_name}_{safe_name(card.get('title', card_json.stem))}_{color_index}.png"
+                        rendered_by_color[starter_color] = (out, bleed_out)
                         front_jobs.append(
                             {
                                 "deck_dir": deck_dir,
@@ -576,30 +499,36 @@ def render_sources(config: BuildConfig) -> tuple[list[PrintItem], list[PrintItem
                                 "card_px": card_px,
                                 "starter_color": starter_color,
                                 "out": out,
+                                "bleed_out": bleed_out,
                             }
                         )
+                    else:
+                        out, bleed_out = rendered
                     for _ in range(copies):
                         rendered_fronts.append(out)
                         label = card.get("title", card_json.stem)
-                        card_items.append(PrintItem(out, group, label, "front", is_starter, label.lower()))
+                        card_items.append(PrintItem(out, group, label, "front", is_starter, label.lower(), bleed_out))
 
             with ProcessPoolExecutor(max_workers=worker_count(len(front_jobs))) as executor:
                 list(executor.map(render_standard_front_job, front_jobs))
 
-            back_work = back_template.resize(
+            back_source = back_template
-                (round(back_template.width * work_scale), round(back_template.height * work_scale)),
+            if config.crop_black_borders:
-                Image.Resampling.LANCZOS,
+                back_source = replace_source_dirty_pixels(back_source, card_source_crop(config))
-            )
+            if config.gamma_enabled:
-            adjusted_back = apply_print_adjustments(back_work, config, card_px, "standard_card")
+                back_source = apply_gamma(back_source, config.gamma, config.black_point)
+            adjusted_back, back_bleed = transformed_print_image(back_source, card_px, config, card_source_crop(config))
+            adjusted_back = draw_corner_bleed_marks(adjusted_back, config, group, False)
             back_out = RENDER_DIR / "cards" / group / "backs" / f"{deck_name}_back.png"
-            back_out.parent.mkdir(parents=True, exist_ok=True)
+            back_bleed_out = RENDER_DIR / "cards" / group / "backs" / "bleed" / f"{deck_name}_back.png"
-            save_temp_png(adjusted_back, back_out, config.dpi)
+            save_print_images(adjusted_back, back_out, back_bleed_out, card_px, back_bleed, config)
             for i in range(len(rendered_fronts)):
-                card_items.append(PrintItem(back_out, group, f"{deck_name} back {i + 1}", "back", False, deck_name.lower()))
+                card_items.append(PrintItem(back_out, group, f"{deck_name} back {i + 1}", "back", False, deck_name.lower(), back_bleed_out))
 
     char_dir = DECKS_DIR / CHARACTER_DECK
     char_meta = load_json(char_dir / "deck.json")
-    char_layout = standard_text_layout(char_meta, card_px, config.crop_black_borders)
+    char_crop = card_source_crop(config)
+    char_layout, char_bleed = text_layout_for_full_bleed(char_meta, card_px, char_crop, config)
     for card_json in sorted(p for p in char_dir.glob("*.json") if p.name != "deck.json"):
         art = find_art_for_json(card_json)
         if art is None:
@@ -608,11 +537,16 @@ def render_sources(config: BuildConfig) -> tuple[list[PrintItem], list[PrintItem
         face = cover_resize(load_rgb(art), (int(char_meta["artWidth"]), int(char_meta["artHeight"])))
         canvas.alpha_composite(face, (int(char_meta["artOffsetX"]), int(char_meta["artOffsetY"])))
         character_source = canvas.convert("RGB")
-        adjusted = apply_print_adjustments(character_source, config, card_px, "character_card")
+        if config.gamma_enabled:
+            character_source = apply_gamma(character_source, config.gamma, config.black_point)
+        adjusted, char_bleed = transformed_print_image(character_source, card_px, config, char_crop)
+        adjusted = adjusted.convert("RGBA")
+        ss = config.text_supersampling
+        text_layer = Image.new("RGBA", (adjusted.width * ss, adjusted.height * ss), (0, 0, 0, 0))
         if config.project_version:
-            small = FONTS.text(font_size_y(char_layout, 16))
+            small = FONTS.text(font_size_y(char_layout, 16), 16)
             draw_text_box(
-                adjusted,
+                text_layer,
                 config.project_version,
                 (
                     tx(char_layout, int(char_meta["cardWidth"]) - 252),
@@ -626,23 +560,12 @@ def render_sources(config: BuildConfig) -> tuple[list[PrintItem], list[PrintItem
                 0.5,
                 0,
             )
+        text_layer = text_layer.resize(adjusted.size, Image.Resampling.LANCZOS)
+        adjusted.alpha_composite(text_layer)
+        adjusted = draw_corner_bleed_marks(adjusted.convert("RGB"), config, "character", True)
         out = RENDER_DIR / "cards" / "characters" / f"{safe_name(card_json.stem)}.png"
-        out.parent.mkdir(parents=True, exist_ok=True)
+        bleed_out = RENDER_DIR / "cards" / "characters" / "bleed" / f"{safe_name(card_json.stem)}.png"
-        save_temp_png(adjusted, out, config.dpi)
+        save_print_images(adjusted, out, bleed_out, card_px, char_bleed, config)
-        bleed_out = None
-        if config.crop_black_borders and config.bleed_mm > 0:
-            bleed_px = mm_to_px(config.bleed_mm, config.dpi)
-            bleed_img = character_bleed_crop(character_source, card_px, bleed_px)
-            corner_size = 2 * bleed_px
-            ImageDraw.Draw(bleed_img).rectangle(
-                (0, bleed_img.height - corner_size, corner_size - 1, bleed_img.height - 1),
-                fill=(0, 0, 0),
-            )
-            if config.gamma_enabled:
-                bleed_img = apply_gamma(bleed_img, config.gamma, config.black_point)
-            bleed_out = RENDER_DIR / "cards" / "characters" / "bleed" / f"{safe_name(card_json.stem)}.png"
-            bleed_out.parent.mkdir(parents=True, exist_ok=True)
-            save_temp_png(bleed_img, bleed_out, config.dpi)
         # Character edges are unique and not cut-neighbor compatible, so each
         # duplicate is treated as its own print group.
         card_items.append(PrintItem(out, f"character:{card_json.stem}:1", card_json.stem, "front", False, card_json.stem.lower(), bleed_out))
@@ -652,12 +575,14 @@ def render_sources(config: BuildConfig) -> tuple[list[PrintItem], list[PrintItem
     for board_path in sorted(board_dir.glob("*-jumbo-front.png")):
         target_mm = board_target_mm(board_path, config)
         target_px = (mm_to_px(target_mm[0], config.dpi), mm_to_px(target_mm[1], config.dpi))
-        image = crop_board_bleed(load_rgb(board_path).convert("RGB"))
+        image = load_rgb(board_path).convert("RGB")
-        adjusted = apply_print_adjustments(image, config, target_px, "board")
+        if config.gamma_enabled:
+            image = apply_gamma(image, config.gamma, config.black_point)
+        adjusted, board_bleed = transformed_print_image(image, target_px, config, board_source_crop())
         out = RENDER_DIR / "boards" / board_path.name
-        out.parent.mkdir(parents=True, exist_ok=True)
+        bleed_out = RENDER_DIR / "boards" / "bleed" / board_path.name
-        save_temp_png(adjusted, out, config.dpi)
+        save_print_images(adjusted, out, bleed_out, target_px, board_bleed, config)
-        board_items.append(PrintItem(out, "board", board_path.stem, "board"))
+        board_items.append(PrintItem(out, "board", board_path.stem, "board", False, "", bleed_out))
 
     return card_items, board_items
 

scripts/cli.py

@@ -18,6 +18,7 @@ from .settings import (
     RENDER_DIR,
     ROOT,
     TEMP_DIR,
+    TEXT_SUPERSAMPLING,
     BuildConfig,
     mm_to_px,
 )
@@ -45,8 +46,8 @@ def build_printable(config: BuildConfig) -> Path | None:
 
     cols, rows = grid_capacity(config)
     print(f"Card grid: {cols} columns x {rows} rows on {config.paper_name.upper()} ({cols * rows} images/page)")
-    next_page, deferred_character_items = render_card_pages(card_items, config, 1)
+    next_page, deferred_character_items, remaining_board_items = render_card_pages(card_items, config, 1, board_items)
-    next_page = render_board_pages(board_items, config, next_page, deferred_character_items)
+    next_page = render_board_pages(remaining_board_items, config, next_page, deferred_character_items)
     pdf = write_pdf(config)
     if pdf:
         print(f"Wrote {pdf.relative_to(ROOT)}")
@@ -123,6 +124,16 @@ def prompt_positive_int(label: str, default: int) -> int:
     return parsed
 
 
+def positive_int_arg(value: str) -> int:
+    try:
+        parsed = int(value)
+    except ValueError as error:
+        raise argparse.ArgumentTypeError("must be a positive integer") from error
+    if parsed <= 0:
+        raise argparse.ArgumentTypeError("must be a positive integer")
+    return parsed
+
+
 def prompt_nonnegative_float(label: str, default: float) -> float:
     value = input(f"{label} [{default:g}]: ").strip()
     if not value:
@@ -263,6 +274,7 @@ def default_config() -> BuildConfig:
         clean_edge_mm=0.35,
         output_pdf_name="",
         delete_temp=True,
+        text_supersampling=TEXT_SUPERSAMPLING,
         render_only=False,
     )
 
@@ -328,6 +340,7 @@ def interactive_config(args: argparse.Namespace) -> BuildConfig:
         clean_edge_mm=default.clean_edge_mm,
         output_pdf_name=output_pdf_name,
         delete_temp=None,
+        text_supersampling=args.text_supersampling or default.text_supersampling,
         render_only=default.render_only,
     )
 
@@ -352,6 +365,7 @@ def parse_args(argv=None) -> argparse.Namespace:
     parser.add_argument("--render-only", action="store_true", help="Render source card/board PNGs and skip page/PDF creation.")
     parser.add_argument("--output", help="Output PDF filename under print/. Adds .pdf if missing.")
     parser.add_argument("--rent-raised", type=int, help="Number of Rent raised encounter cards to print.")
+    parser.add_argument("--text-supersampling", type=positive_int_arg, metavar="N", help="Render text at N times final resolution before downscaling.")
     parser.add_argument("--keep-temp", action="store_true", help="Keep temporary rendered PNGs under print/temp/.")
     parser.add_argument(
         "--starter-colors",
@@ -411,6 +425,7 @@ def apply_overrides(config: BuildConfig, args: argparse.Namespace) -> BuildConfi
         clean_edge_mm=config.clean_edge_mm,
         output_pdf_name=args.output if args.output is not None else config.output_pdf_name,
         delete_temp=delete_temp,
+        text_supersampling=args.text_supersampling or config.text_supersampling,
         render_only=args.render_only or config.render_only,
     )
 
@@ -435,6 +450,7 @@ def with_board_size(config: BuildConfig, board_mode: str, board_custom_mm: tuple
         clean_edge_mm=config.clean_edge_mm,
         output_pdf_name=config.output_pdf_name,
         delete_temp=config.delete_temp,
+        text_supersampling=config.text_supersampling,
         render_only=config.render_only,
     )
 
@@ -475,6 +491,7 @@ def main(argv=None) -> None:
             clean_edge_mm=config.clean_edge_mm,
             output_pdf_name=config.output_pdf_name,
             delete_temp=config.delete_temp,
+            text_supersampling=config.text_supersampling,
             render_only=config.render_only,
         )
     config = apply_overrides(config, args)
@@ -495,6 +512,7 @@ def main(argv=None) -> None:
               bleed: {config.bleed_mm} mm ({mm_to_px(config.bleed_mm, config.dpi)} px at {config.dpi} DPI)
               crop black borders: {'yes' if config.crop_black_borders else 'no'}
               gamma: {'off' if not config.gamma_enabled else f'{config.gamma} with black point {config.black_point}'}
+              text supersampling: {config.text_supersampling}
               output: {'rendered PNGs only' if config.render_only else 'rendered PNGs, page PNGs, and PDF'}
               pdf name: {(config.output_pdf_name.strip() or 'blockminers_printable.pdf') if not config.render_only else '<not written>'}
               temp files: {'kept for render-only output' if config.render_only else 'ask after build' if config.delete_temp is None else 'deleted after build' if config.delete_temp else 'kept under print/temp'}

scripts/settings.py

@@ -61,17 +61,10 @@ CARD_SIZE_OPTIONS_MM = {
 TEXT_INDENT_CHARS = 2
 ITALIC_SHEAR = 0.18
 BOLD_OFFSETS = ((1, 0), (0, 1), (1, 1))
-BASE_CARD_SIZE = (825, 1125)
 FIXED_CROP = (70, 73, 70, 73)
-SIDE_EDGE_REPLACE_BANDS = (
-    (0.0, 0.2, 10),
-    (0.2, 0.4, 3),
-    (0.4, 0.6, 1),
-    (0.6, 0.8, 3),
-    (0.8, 1.0, 10),
-)
 TOP_BOTTOM_EDGE_REPLACE_PX = 10
-CHARACTER_EDGE_REPLACE_PX = 3
+DEFAULT_SOURCE_CROP_PX = 37.5
+TEXT_SUPERSAMPLING = 3
 MAX_WORKERS = 8
 PDF_COMPRESSION_LEVEL = 9
 
@@ -96,6 +89,7 @@ class BuildConfig:
     clean_edge_mm: float
     output_pdf_name: str
     delete_temp: bool | None
+    text_supersampling: int
     render_only: bool = False
 
 

scripts/text.py

@@ -9,7 +9,6 @@ from PIL import Image, ImageChops, ImageDraw, ImageFont
 
 from .assets import meta_unit_scale
 from .settings import (
-    BASE_CARD_SIZE,
     BOLD_OFFSETS,
     DECK_GROUPS,
     FIXED_CROP,
@@ -19,7 +18,6 @@ from .settings import (
     TEXT_AREA_BOTTOM_CROPPED_RATIO,
     TEXT_AREA_TOP_CROPPED_RATIOS,
     TEXT_INDENT_CHARS,
-    TITLE_WIDTH_LIMITS,
 )
 
 
@@ -29,14 +27,19 @@ class Fonts:
         self._consolas = FONTS_DIR / "consolas.ttf"
         self._unicode = Path("/usr/share/fonts/truetype/liberation/LiberationSans-Regular.ttf")
         self._cache: dict[tuple[str, int], ImageFont.FreeTypeFont | ImageFont.ImageFont] = {}
+        self._source_sizes: dict[int, float] = {}
+        self._families: dict[int, str] = {}
         self._lock = threading.Lock()
 
     def title(self, java_size: int) -> ImageFont.FreeTypeFont | ImageFont.ImageFont:
         size = max(8, int(java_size / 3) * 2)
         return self._font("xirod", self._xirod, size)
 
-    def text(self, size: int) -> ImageFont.FreeTypeFont | ImageFont.ImageFont:
+    def text(self, size: int, source_size: float | None = None) -> ImageFont.FreeTypeFont | ImageFont.ImageFont:
-        return self._font("consolas", self._consolas, max(8, size))
+        font = self._font("consolas", self._consolas, max(8, size))
+        if source_size is not None:
+            self._source_sizes[id(font)] = source_size
+        return font
 
     def unicode_text(self, size: int) -> ImageFont.FreeTypeFont | ImageFont.ImageFont:
         return self._font("unicode", self._unicode, max(8, size))
@@ -49,8 +52,15 @@ class Fonts:
                     self._cache[key] = ImageFont.truetype(str(path), size=size, layout_engine=ImageFont.Layout.RAQM)
                 else:
                     self._cache[key] = ImageFont.load_default()
+            self._families[id(self._cache[key])] = name
         return self._cache[key]
 
+    def source_size(self, font: ImageFont.ImageFont) -> float:
+        return self._source_sizes.get(id(font), float(font_px(font)))
+
+    def family(self, font: ImageFont.ImageFont) -> str:
+        return self._families.get(id(font), "")
+
 
 FONTS = Fonts()
 
@@ -119,7 +129,7 @@ def format_card_text(text: str | None) -> str:
         parts = line.split("//", 1)
         action = parts[0]
         if not action.strip().endswith(":"):
-            action = re.sub(r" *$", ";", action)
+            action = action.rstrip() + ";"
         action = action.replace(";;", "; ").replace(":;", ":")
         action = KEYWORD_RE.sub(r"<b>\1</b>", action)
         result = leading + action
@@ -239,43 +249,50 @@ def text_width(draw: ImageDraw.ImageDraw, text: str, font: ImageFont.ImageFont,
     if not text:
         return 0
     styles = styles or set()
-    bold_offset = max(dx for dx, _ in BOLD_OFFSETS) if "b" in styles else 0
+    bold_offsets = bold_offsets_for_font(font) if "b" in styles else ()
+    bold_offset = max((dx for dx, _ in bold_offsets), default=0)
     width = 0.0
+    family = FONTS.family(font)
+    if family not in {"consolas", "unicode"}:
+        for segment, segment_font in text_segments(text, font):
+            for cluster in text_clusters(segment):
+                layout_text = cluster_layout_text(cluster)
+                if layout_text:
+                    width += draw.textlength(layout_text, font=segment_font)
+                    if is_zalgo_cluster(cluster):
+                        mark_count = sum(1 for char in cluster if unicodedata.combining(char))
+                        width += zalgo_extra_advance(segment_font, mark_count)
+        if bold_offset:
+            width += bold_offset
+        return round(width)
+
+    source_size = FONTS.source_size(font)
+    source_px = max(1, round(source_size))
+    scale = font_px(font) / max(1.0, source_size)
+    source_font = FONTS.text(source_px, source_size)
+    source_unicode_font = FONTS.unicode_text(source_px)
     for segment, segment_font in text_segments(text, font):
+        measuring_font = source_unicode_font if segment_font is not font else source_font
         for cluster in text_clusters(segment):
             layout_text = cluster_layout_text(cluster)
             if layout_text:
-                width += draw.textlength(layout_text, font=segment_font)
+                width += draw.textlength(layout_text, font=measuring_font)
                 if is_zalgo_cluster(cluster):
                     mark_count = sum(1 for char in cluster if unicodedata.combining(char))
-                    width += zalgo_extra_advance(segment_font, mark_count)
+                    width += zalgo_extra_advance(measuring_font, mark_count)
-    if bold_offset:
+    return round(round(width) * scale + bold_offset)
-        width += bold_offset
+
-    return round(width)
+
+def bold_offsets_for_font(font: ImageFont.ImageFont) -> tuple[tuple[int, int], ...]:
+    source_size = FONTS.source_size(font)
+    scale = max(1, round(font_px(font) / max(1.0, source_size)))
+    return tuple((dx * scale, dy * scale) for dx, dy in BOLD_OFFSETS)
 
 
 def text_line_height(font: ImageFont.ImageFont) -> int:
-    if hasattr(font, "getmetrics"):
+    source_size = FONTS.source_size(font)
-        ascent, descent = font.getmetrics()
+    scale = font_px(font) / max(1.0, source_size)
-        return max(1, ascent + descent + 2)
+    return max(1, round(round(source_size * 35 / 32) * scale))
-    return max(1, font_px(font) + 2)
-
-
-TRIMMED_CARD_WIDTHS: dict[Path, int] = {}
-
-
-def trimmed_card_width(deck_dir: Path) -> int:
-    deck_dir = deck_dir.resolve()
-    if deck_dir not in TRIMMED_CARD_WIDTHS:
-        TRIMMED_CARD_WIDTHS[deck_dir] = BASE_CARD_SIZE[0] - FIXED_CROP[0] - FIXED_CROP[2]
-    return TRIMMED_CARD_WIDTHS[deck_dir]
-
-
-def title_width_limit(deck_dir: Path, meta: dict) -> int:
-    group = DECK_GROUPS.get(deck_dir.name, "")
-    ratio = TITLE_WIDTH_LIMITS.get(group, 0.94)
-    crop_scale = meta_unit_scale(meta)
-    return math.floor(trimmed_card_width(deck_dir) * crop_scale * ratio)
 
 
 def title_font_for_target_width(title: str, meta: dict, font_scale: float, max_width: int) -> ImageFont.ImageFont:
@@ -290,24 +307,38 @@ def title_font_for_target_width(title: str, meta: dict, font_scale: float, max_w
     return FONTS.title(min_size)
 
 
-def standard_text_layout(meta: dict, target_size: tuple[int, int], crop_edges: bool) -> dict:
+def standard_text_layout(
+    meta: dict,
+    target_size: tuple[int, int],
+    crop_edges: bool,
+    crop_box: tuple[float, float, float, float] | None = None,
+    scale: tuple[float, float] | None = None,
+) -> dict:
     card_w = int(meta["cardWidth"])
     card_h = int(meta["cardHeight"])
     unit = meta_unit_scale(meta)
-    if crop_edges:
+    if crop_box is not None:
+        left, top, right_crop, bottom_crop = crop_box
+    elif crop_edges:
         left = round(FIXED_CROP[0] * unit)
         top = round(FIXED_CROP[1] * unit)
-        right = round(FIXED_CROP[2] * unit)
+        right_crop = round(FIXED_CROP[2] * unit)
-        bottom = round(FIXED_CROP[3] * unit)
+        bottom_crop = round(FIXED_CROP[3] * unit)
     else:
-        left = top = right = bottom = 0
+        left = top = right_crop = bottom_crop = 0
-    visible_w = max(1, card_w - left - right)
+    visible_w = max(1.0, card_w - left - right_crop)
-    visible_h = max(1, card_h - top - bottom)
+    visible_h = max(1.0, card_h - top - bottom_crop)
+    sx = target_size[0] / visible_w
+    sy = target_size[1] / visible_h
+    if scale is not None:
+        sx, sy = scale
     return {
         "left": left,
         "top": top,
-        "sx": target_size[0] / visible_w,
+        "sx": sx,
-        "sy": target_size[1] / visible_h,
+        "sy": sy,
+        "crop_w": visible_w,
+        "crop_h": visible_h,
         "target_w": target_size[0],
         "target_h": target_size[1],
     }
@@ -368,7 +399,7 @@ def draw_styled_text(
     if not text:
         return
     ascent = font.getmetrics()[0] if hasattr(font, "getmetrics") else font_px(font)
-    bold_offsets = BOLD_OFFSETS if "b" in styles else ()
+    bold_offsets = bold_offsets_for_font(font) if "b" in styles else ()
 
     def draw_zalgo_cluster(
         target: Image.Image,
@@ -508,7 +539,7 @@ def wrap_runs(
                 current_w += text_width(draw, token, font, styles)
             continue
         token_w = text_width(draw, token, font, styles)
-        should_wrap = current_w + token_w > max_width
+        should_wrap = current and current[-1][0].isspace() and current_w + token_w > max_width
         if current and should_wrap:
             while current and current[-1][0].isspace():
                 current.pop()